Main Course

Sloppy Joe Casserole

  

It’s funny how some recipes find you at the most unexpected times. About a year after I retired from teaching, I stumbled upon a forgotten spiral-bound recipe notebook while cleaning out the garage. It was tucked into a box of old PTA flyers and report cards—tattered, grease-stained, and filled with scribbled notes in my mother’s handwriting.

Among the familiar meatloaf and banana pudding recipes, I found something titled “Sloppy Joe Bake – kids liked it!” with a smiley face doodle. That little note made me stop what I was doing, head into the kitchen, and give it a try—just to see if the magic still held up.

Well, it did. That warm, tangy smell filled the house and brought back memories of paper lunch bags, homework battles at the dinner table, and the cheerful chaos of school nights. Since then, I’ve made a few tweaks to the original, adding more texture, deepening the flavor, and turning it into a casserole hearty enough to satisfy the whole family.

Now, this Sloppy Joe Casserole has become one of my go-to comfort dinners—not just for the taste, but for what it represents: resourcefulness, simplicity, and the joy of turning something old into something even better. Whether you’re cooking for kids, hosting friends, or looking to jazz up your weeknight meal routine, this dish brings everyone to the table smiling.

Short Description

Sloppy Joe Casserole is a baked twist on the classic sandwich, combining a rich, tangy meat sauce with tender pasta and gooey cheddar cheese—topped with a crispy, golden crunch.

Key Ingredients

  • 1 pound ground beef (or substitute ground turkey)
  • 1 small onion, diced
  • 1 green bell pepper, diced
  • 2 cloves garlic, minced
  • 1 can (15 oz) tomato sauce
  • 1/2 cup ketchup
  • 2 tablespoons brown sugar
  • 1 tablespoon Worcestershire sauce
  • 1 tablespoon yellow mustard
  • Salt and black pepper, to taste
  • 3 cups cooked pasta (elbow macaroni or penne work best)
  • 2 cups shredded cheddar cheese, divided
  • 1 cup crushed crackers or French fried onions (optional, for topping)

Tools Needed

  • Large skillet
  • 9×13-inch baking dish
  • Wooden spoon or spatula
  • Mixing bowls
  • Cheese grater (if shredding fresh cheddar)
  • Foil (optional, for covering during baking)

Cooking Instructions

Step 1: Preheat and Prep
Preheat your oven to 350°F (175°C). Grease a 9×13-inch baking dish with butter or nonstick spray.

Step 2: Cook the Beef Mixture
In a large skillet over medium heat, cook the ground beef until fully browned—about 6–8 minutes. Drain the excess fat to avoid a greasy casserole.
Add the diced onion, green bell pepper, and minced garlic. Cook for another 5 minutes, stirring occasionally, until veggies are soft and fragrant.

Step 3: Make the Sloppy Joe Sauce
Stir in the tomato sauce, ketchup, brown sugar, Worcestershire sauce, mustard, salt, and pepper. Let it simmer for 5–10 minutes, stirring often. The sauce should be thick and cling to the meat.

Step 4: Assemble the Casserole
In a large mixing bowl, combine the cooked pasta and the beef mixture. Stir in 1 cup of shredded cheddar cheese until evenly mixed.

Step 5: Add Cheese and Topping
Transfer the mixture into the prepared baking dish. Spread it evenly. Sprinkle the remaining 1 cup of cheddar cheese over the top. If desired, add crushed crackers or French fried onions for a crunchy finish.

Step 6: Bake to Perfection
Bake uncovered for 20–25 minutes, or until the cheese is melted and bubbling around the edges. If the top starts browning too quickly, cover loosely with foil.

Step 7: Let It Rest and Serve
Remove from the oven and let it sit for 5–10 minutes. This allows the flavors to settle and makes serving easier.

Why You’ll Love This Recipe

Bold Flavor: Sweet, tangy, and savory—just like a perfect sloppy joe.

Kid-Friendly: Familiar ingredients and cheesy goodness make it a crowd-pleaser.

Quick & Easy: Comes together with pantry staples and minimal prep.

Make-Ahead Friendly: Assemble earlier in the day, refrigerate, then bake when ready.

Versatile: Works with different meats, veggies, and toppings.

Mistakes to Avoid & Solutions

1. Skipping the Drain on Fat
Greasy casseroles ruin texture. Always drain ground beef thoroughly after browning.

2. Under-seasoning the Sauce
Taste as you go. If it feels flat, add a splash more Worcestershire or a pinch of salt.

3. Overcooking the Pasta
Cook pasta just until al dente, since it will continue cooking in the oven.

4. Using Pre-shredded Cheese
Freshly shredded cheddar melts better and gives a creamier texture. Pre-shredded tends to clump.

5. Baking Without Covering (if topping browns too fast)
If using crackers or onions, loosely cover with foil halfway through to avoid burning.

Serving and Pairing Suggestions

Serve this casserole hot, straight from the oven, as a main dish.
Pairs well with:

– A simple green salad with vinaigrette

– Steamed green beans or roasted broccoli

– A cold glass of iced tea or sparkling water with lemon

– Garlic bread or a warm dinner roll for extra comfort

Storage and Reheating Tips

Refrigerator: Store leftovers in an airtight container for up to 4 days.

Freezer: Freeze individual portions in airtight containers or wrap the whole dish tightly. Use within 2 months.

Reheating: Microwave in 60-second intervals, stirring in between. Or reheat in the oven at 325°F for 15–20 minutes, covered with foil to prevent drying out.

Tip: Add a splash of water or broth before reheating to revive moisture.

FAQs

1. Can I use ground chicken or turkey instead of beef?
Yes! Ground turkey works beautifully and keeps the dish lighter. Just be sure to season well since it’s milder than beef.

2. What’s the best pasta to use for this recipe?
Elbow macaroni or penne holds the sauce well, but you can use rotini or shells if that’s what you have.

3. Can I make this casserole ahead of time?
Absolutely. Assemble everything (minus the topping), cover, and refrigerate for up to 24 hours. Add the topping and bake when ready.

4. How do I keep the casserole from drying out?
Make sure your sauce is thick but not dry before mixing it with pasta. Also, avoid overbaking and cover with foil if needed.

5. Can I double the recipe for a crowd?
Yes, but use two 9×13 pans or a deeper baking dish and add 5–10 minutes to the baking time. Watch for bubbling cheese as your cue.

Tips & Tricks

Add a pinch of smoked paprika or chili powder to boost flavor.

A splash of BBQ sauce can add a tangy kick.

Stir in some frozen corn or chopped spinach for added veggies.

Don’t skip the resting time—it helps the casserole set and slice cleanly.

Use leftover sloppy joe mix on buns the next day for quick lunches.

Recipe Variations

Southwest-Style Sloppy Joe Casserole
Swap cheddar for pepper jack. Add 1 tsp chili powder and 1/2 tsp cumin to the sauce. Mix in black beans and corn before baking.

Low-Carb Version
Skip the pasta and replace it with cooked spaghetti squash or riced cauliflower. Adjust baking time to 15–20 minutes.

Veggie-Packed Version
Sauté diced mushrooms, zucchini, and carrots with the onion and pepper. Add extra tomato sauce if needed to keep it moist.

Cheeseburger Style
Use ground beef, diced pickles, and a splash of pickle juice in the sauce. Top with shredded cheddar and mozzarella blend.

Spicy Buffalo Version
Use ground chicken, mix in 1/4 cup buffalo sauce, and top with blue cheese crumbles instead of cheddar.

Final Thoughts

The smell of the sauce simmering on the stove always takes me back to family dinners where the only thing louder than the laughter was the clinking of forks against plates. Recipes like this are stitched into the fabric of our lives. They evolve with us. They adapt to our pantry, our people, and our seasons.

Sloppy Joe Casserole might not be fancy, but it’s full of personality—sweet, cheesy, a little messy, and totally comforting. And that’s exactly what makes it so lovable. I hope it finds a place on your table, too.

Sloppy Joe Casserole

Sandra Myers Sloppy Joe Casserole Sloppy Joe Casserole Print This
Nutrition facts: calories fat
Rating: 5.0/5
( 1 voted )

Ingredients

  • 1 pound ground beef (or substitute ground turkey)
  • 1 small onion, diced
  • 1 green bell pepper, diced
  • 2 cloves garlic, minced
  • 1 can (15 oz) tomato sauce
  • 1/2 cup ketchup
  • 2 tablespoons brown sugar
  • 1 tablespoon Worcestershire sauce
  • 1 tablespoon yellow mustard
  • Salt and black pepper, to taste
  • 3 cups cooked pasta (elbow macaroni or penne work best)
  • 2 cups shredded cheddar cheese, divided
  • 1 cup crushed crackers or French fried onions (optional, for topping)

Instructions

Step 1: Preheat and Prep

Set your oven to 350°F (175°C). Lightly grease a 9×13-inch baking dish with butter or nonstick spray.

Step 2: Cook the Beef Mixture

In a large skillet, cook the ground beef over medium heat until it’s fully browned (about 6–8 minutes). Drain off the extra grease.

Add the chopped onion, green bell pepper, and garlic. Cook for 5 minutes, stirring now and then, until they’re soft.

Step 3: Make the Sloppy Joe Sauce

Add the tomato sauce, ketchup, brown sugar, Worcestershire sauce, mustard, salt, and pepper. Stir it all together and let it simmer for 5–10 minutes. The sauce should be thick and coat the meat well.

Step 4: Mix with Pasta

In a large bowl, combine the cooked pasta with the beef mixture. Add 1 cup of cheddar cheese and mix until everything is coated.

Step 5: Layer and Top

Pour the mixture into your baking dish and spread it out evenly. Sprinkle the rest of the cheddar cheese on top. Add crushed crackers or French fried onions if you want extra crunch.

Step 6: Bake It

Put the dish in the oven and bake for 20–25 minutes until the cheese is melted and bubbling. If the top starts to brown too fast, cover it loosely with foil.

Step 7: Let It Rest and Serve

Take it out of the oven and let it sit for 5–10 minutes before serving. This helps everything set and makes it easier to scoop.

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